Safe State Solutions

Your Workforce Risk Mitigation Resource

No matter what your operation needs, Safe State Solutions delivers custom safety and monitoring solutions—from a single piece of hardware to fully integrated control systems—using vision-based AI, remote monitoring, and automated controls to protect people, assets, and uptime in high-risk environments.

Biofuels & Bioproducts
Frac Sand
Cement
Fly Ash
Agriculture
Oil & Gas

Intelligent Safety & Operational Awareness

In industries where safety depends on perfect timing, reliable communication, and strict procedures, manual-only systems leave too much to chance.

Safe State Solutions adds a layer of active, automated protection that never gets tired, distracted, or off-shift.

The Look Lock 'n Load silo safety system watching a truck pull into position

The Look, Lock ‘n Load® Safety System Instantly Identifies Every Truck Type And Size During Material Loadouts

The AI overlay of the Look Lock 'n Load silo safety system

The vision-based AI software precisely monitors truck position in real-time and prevents unsafe loadouts

The Look Lock 'n Load silo safety system loading material into a truck bed

The gate only opens when the truck is properly positioned, preventing material loss and ensuring the operator’s safety

What We Do

Safe State Solutions is an industrial solutions company enabling safer, smarter, and more autonomous operations through monitoring, automation, and AI-driven oversight. Our mission is simple:

Develop outside-the-box solutions.

Safe frac sand truck loadouts

We solve the problems that are thought to be "just the way it is"

Some problems refuse to go away. Year after year, shift after shift, they linger—dangerous, expensive, and frustrating. Most companies ignore them. We don’t. Safe State Solutions is built to confront the challenges others avoid: legacy issues, safety gaps, and operational headaches that become accepted as normal. If you’ve learned to “just deal with it,” we want to show you there’s another way.

From Concept to Field Deployment

Problem Discovery & Design

We work with operators and stakeholders to uncover root causes, define constraints, and shape solutions built for real-world conditions.

Systems & Software Engineering

Our team designs hardware, software, and controls tailored to the operational environment, safety requirements, and regulatory realities.

Prototyping & Validation

Solutions are prototyped, field-tested, and validated against real use, real equipment, and real constraints.

Manufacturing & Deployment

Our U.S.-based production and assembly capabilities support scalable manufacturing, repeatable quality, and dependable delivery for industrial operations.

Safety-hero

Four pillars of safety for modern industrial operations

Prevent Incidents. Improve Efficiency. Automate Operations.

Safe State Solutions delivers technology-driven safeguards for operations where material movement, elevated risk, and uptime matter—across energy, agriculture, mining, manufacturing, and construction.

01. Automated Safety

Systems that physically prevent unsafe actions before they occur.

  • AI loadout verification

  • Digital interlocks & process gating

  • Automated compliance steps

02. Real-Time Monitoring

Continuous visibility into levels, temperatures, states, and system vitals.

  • Non-contact temperature sensing

  • Level measurement & inventory awareness

  • Hazard detection & early warning

03. Remote Oversight & Control

Operational awareness & asset control from anywhere.

  • Mobile dashboards

  • Remote tank management

  • Distributed site oversight

04. After-Hours Protection

Proactive notifications before failures, hazards, or downtime events.

  • Off-shift monitoring

  • Threshold-triggered alerts

  • Partially or fully unattended operations

Innovative Solutions

Look Lock 'n Load®

The Look, Lock ‘n Load verifies safe positioning before material transfer, preventing discharge or activation until safety criteria are met. It acts as an always-on digital safety observer for loadouts, transfers, and operations where misalignment can cause injury, spillage, or equipment damage.

Key Capabilities:

  • AI-based detection of vehicle/equipment safety alignment

  • Automated safety interlock prevents unsafe activation

  • Eliminates human “spotter” oversight in high-risk zones

  • Improves compliance with operating procedures

  • Reduces loadout variability & operator burden

  • Ideal for trucks, rail, machinery, and bulk transfer systems

Accu-Level™

The Accu-Level provides continuous, real-time level measurement for tanks, bins, silos, or vessels containing solids or liquids. It delivers consistent visibility for inventory management, production planning, and overfill/run-dry prevention.

The Accu-Level accurately detects the amount of material in your tank, silo, or other vessel within 1.5% Actual Volume Accuracy.

It can be incorporated into your current PLC or be a stand-alone control. In combination with our remote monitoring system, Tank Tracker, you can keep track of levels while off-site from any computer, phone, or tablet connected to your corporate network that shares the same network as the device.

Key Capabilities:

  • Continuous level measurement & reporting

  • Supports remote and cloud-based visibility

  • Prevents overfill, run-dry & delivery mismatch events

  • Reduces manual checks in hazardous or elevated zones

  • Improves supply chain coordination & delivery timing

  • Compatible with most materials & industries

Tank Tracker™

The Tank Tracker brings real-time asset data to desktops and mobile devices with a focus on situational awareness and decision support. Ideal for organizations managing remote or multi-site storage assets. It functions on any internet-compatible device connected to your corporate network and works seamlessly with the Tank Management System. Now you don’t have to be physically at the plant to know the status of your tanks and silos.

Key Capabilities:

  • Real-time visibility from web or mobile

  • Consolidates distributed assets into a single view

  • Threshold-based notifications & event alerts

  • Enables inventory forecasting & scheduling decisions

  • Enhances communications for logistics & operations teams

Tank Manager™

Tank Manager unifies monitoring, alarming, and control functions for storage, heating, pumping, and transfer systems across distributed facilities. Users can set individual tank high/low parameters for level and temperature to initiate a pump shutdown, thus preventing overflows. In addition, you can view tank supply, return, and fill valves with the push of a button. The system can be viewed on any internet-compatible device connected to your corporate network, enabling remote supervision and streamlined operations.

Simply put, the Tank Manager gives you the control to run your business while it monitors your tanks.

Key Capabilities:

  • Central dashboard for tank operational states

  • Remote control of all valves & pumps

  • Threshold-based alarms & alerting

  • Reduces on-site staffing & manual adjustments

  • Improves operational consistency across shifts

  • Avoids waste and contamination

NiteOwl®

The NiteOwl continuously monitors system vitals, environmental conditions, and operational thresholds during off-shift periods, alerting teams before failure, hazard, or downtime events occur.

It is designed to automatically call or text an unlimited amount of phone numbers repeatedly until someone is alerted that the temperature of the monitored product exceeds the preset high or low limits or when abnormal conditions exist.

Key Capabilities:

  • “Digital night shift” for unmanned operations

  • Multi-parameter threshold monitoring

  • Early-warning for leaks, power loss, overheating & more

  • Reduces costly failures during off-hours

  • Supports weekend & holiday operations

  • Includes a reliable backup battery that automatically charges and provides 6 hours of continuous operation

Accu-Temp™

The Accu-Temp monitors surface and process temperatures without physical probes, making it ideal for hazardous environments, rotating/static equipment, and areas with high heat or poor accessibility. It is completely non-contact, giving it the advantage of being repeatable and not subject to wear or material buildup.

Key Capabilities:

  • Non-contact IR-based temperature detection

  • Early warning of fire, overheating, or equipment distress

  • Protects rotating and high-heat process equipment

  • Supports predictive maintenance & downtime mitigation

  • Enhances safety without intrusive installations

  • Deployable on legacy or modern equipment

Precision Pin Pusher®

The Precision Pin Pusher enables safe, repeatable pin, lock, or mechanical component movement during equipment servicing. Eliminates manual brute-force methods in high-risk maintenance scenarios.

Key Capabilities:

  • Controlled pneumatic force application

  • Improves maintenance safety & repeatability

  • Reduces operator strain & injury exposure

  • Supports heavy industrial equipment & assemblies

  • Accelerates teardown & reassembly processes

  • Enhances procedural consistency for maintenance teams

Distinctives

Our custom solutions differ from other providers because they are:

Built for the real world

Ruggedized hardware + industrial protocols

Modular by design

Deploy one product or an entire operation

Industry-agnostic

Adaptable across multiple industries

User-Focused

Empowers operators + easy to use

Remote-Capable

Built for distributed sites & off-shift operations

Efficiency-focused

Safety + efficiency, not safety vs. efficiency

Solution Testimonials

Get In Touch

Learn how we can improve your operation